2mm-6mm Automatic 3D CNC Steel Wire Bending Machine with Multi Servo Motor Control

Model: 3 Axis 4 Axis

Starting From
$10,000

Quick Specifications

Working Area:3 / 4 / 5 Axis
Spindle Speed:Up to 100 meters / minute
Accuracy:2.0 mm – 6.0 mm

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Description

The Automatic 3D CNC Steel Wire Bending Machine is an advanced, high-precision metalworking solution engineered for fast, repeatable manufacturing of complex 2D and 3D wire profiles. Powered by high-response multi-axis servo motors and intelligent CNC control software, this equipment seamlessly pulls raw wire from a heavy-duty decoiler, straightens it via dual-line roller units, shapes it with micro-level accuracy, and executes automated burr-free cutting. It completely eliminates manual bending labor and reduces setup times, making it the ideal machinery for high-volume supply in automotive, retail display, household utilities, and industrial infrastructure sectors.


Premium Machine Structure & Production Process:

  1. Dynamic Wire Feeding System: High-torque servo-driven rollers ensuring stable wire feeding without slippage or surface scratching.

  2. Dual-Line Straightening Unit: Integrated horizontal and vertical multi-roller straighteners that completely eliminate wire memory and material twists.

  3. 360° Rotational Bending Head: Allows the tooling head to rotate freely around the wire axis, fabricating intricate 3-dimensional shapes in a single continuous cycle.

  4. Smart CNC Touchscreen Platform: Supports direct CAD/DXF file imports, automatic bending program generation, and real-time 3D simulation.

  5. Integrated Safety & Detection Modules: Automated sensors that instantly halt operations upon detecting wire jams, material exhaustion, or operational deviations.

Technical Specifications

Technical Parameters Specification Values 
Applicable Wire Diameter Range 2.0 mm – 6.0 mm (Customizable up to 12mm)
Control Axis Configuration 3 Axis / 4 Axis / 5 Axis (Depending on model option)
Maximum Wire Feeding Speed Up to 100 meters / minute (m/min)
Linear Feeding Precision ± 0.1 mm
Bending Angle Precision ± 0.1°
Core Control Components Industrial CNC PLC Platform with Touch Screen
Standard Grid Power Supply 3-Phase 380V / 50Hz (Customizable 220V/440V, 60Hz)
Net Equipment Weight Approx. 1,500 kg (1.5 Tons)
Overall Machine Dimensions 230 x 110 x 170 cm

Features

  • High-Precision Servo Drives: Utilizes independent industrial servo motors for feeding, rotating, and bending to ensure flawless micro-level repeatability.

  • Twist-Free 3D Forming: The specialized rotational head shapes complex 3D profiles smoothly without twisting the wire itself, preserving structural integrity.

  • User-Friendly Programming: Features a smart interface that generates bending steps from drawings, allowing green hands to master operations within 2 to 3 days.

  • High-Precision Servo Drives: Utilizes independent industrial servo motors for feeding, rotating, and bending to ensure flawless micro-level repeatability.

  • Twist-Free 3D Forming: The specialized rotational head shapes complex 3D profiles smoothly without twisting the wire itself, preserving structural integrity.

  • User-Friendly Programming: Features a smart interface that generates bending steps from drawings, allowing green hands to master operations within 2 to 3 days.

  • This automated 3D wire processing station is optimized for the continuous manufacturing of:

    • Automotive Parts: Exhaust hangers, car seat frames, hood props, and headrest insert wires.

    • Retail & Display Merchandising: Supermarket shopping carts, commercial display racks, and metal slatwall hooks.

    • Household Appliances: Refrigerator wire shelving, dish drainage racks, and custom storage baskets.

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