Galvanized Pipe Saddle Clamp Cable Cleat Making Machine
Model: WADJAY-PSC100
Product Video
Description
The Galvanized Pipe Saddle Clamp Cable Cleat Making Machine is a high-efficiency, fully automated industrial solution engineered for the high-speed processing of structural hardware, including galvanized pipe saddle clamps, heavy-duty U-clamps, cable cleats, and steel conduit straps. Integrating raw strip decoiling, precision roller leveling, hydraulic multi-hole punching, complex multi-stage bending, and automatic cut-off synchronized into one continuous manufacturing line, this equipment transforms metal coils into finished installation hardware in a single cycle. Powered by an intuitive digital PLC control platform, it completely replaces labor-intensive manual press setups, minimizing material waste and providing micro-level dimensional repeatability for automotive, plumbing, and electrical grid infrastructure component suppliers.
Premium Production Line Sequence:
Dynamic Strip Decoiling: Non-powered or manual expanding pay-off reels handling steel coil capacities up to 2 Tons smoothly without material binding.
7-Roller Active Leveling: Driven by a robust 3.0 kW motor to eliminate roll memory and curvature from metal bands, ensuring a perfectly flat stock feed.
Multi-Station Hydraulic Punching: Dynamic mechanical piercing modules that stamp out precision connection bolt holes cleanly prior to final bending.
Intelligent Multi-Stage Forming: Dedicated active gear-driven forming stations that progressively shape intricate profile bends and reinforcement ribs.
High-Speed Cut-off Synchronization: Automates precise shearing post-forming to deliver burr-free, uniform end sections ready for immediate global shipment.
Technical Specifications
| Technical Parameters | Specification Values |
| Applicable Core Material | Galvanized Steel, Mild Steel, Stainless Steel strips |
| Processed Strip Width Capacity | 30 mm – 100 mm |
| Max. Processing Strip Thickness | Leveling ≤ 2.0 mm / Decoiling ≤ 3.5 mm |
| Maximum Line Processing Speed | Up to 16 meters / minute (m/min) |
| Core Straightening Motor Power | 3.0 kW |
| Straightening Rollers Layout | 7 Rollers Layout |
| Alignment Drive Mode | 4-Point Independent Adjustment |
| Active Forming Station Setup | 8 Stations Driven by Heavy-duty Gearbox |
| Inner & Outer Diameter of Coil | ID: ф480-520 mm / OD: φ1300 mm |
| Maximum Decoiler Load Weight | ≤ 2,000 kg (2 Tons) |
| Net Equipment Machine Weight | 2,500 kg (2.5 Tons) |
Features
Multi-Functional Stamping & Bending Line: Executes decoiling, leveling, punching, bending, and cutting in a single continuous automated cycle to slash factory labor costs.
Twist-Free Tension Control: Specialized 4-Point Independent alignment roller layout provides micro-level tension control to eliminate metal twisting or surface scratching during high-speed feeding.
Heavy-Duty Gearbox Drive: Incorporates premium motor, pump, and engine core elements compliant with international CE criteria, guaranteeing stable 24/7 continuous shift runs
