WF-1025R 10-Axis Camless CNC Spring Forming Machine | High-Precision Wire Forming Machinery

Model: WF-1280R

Starting From
$6,000

Quick Specifications

Working Area:5600X1500X1500mm
Spindle Speed:1 - 1250 r.p.m
Accuracy:±0.002
Tool Capacity:10-24 Axles

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Description

The WF-1025R is an advanced 10-axis CNC camless spring forming center, specifically designed for the high-speed manufacturing of precision compression, torsion, and complex wire forms.

Core Technical Highlights:

  • 10-Axis Camless Servo Control: Eliminates traditional mechanical cams, allowing each slide to operate independently. This reduces setup times by 50-80% and enables complex 3D wire bending.

  • Precision Wire Feeding: Features a high-torque servo feeding system ensuring ±0.01mm accuracy, ideal for medical, electronic, and automotive grade springs.

  • Versatile Wire Range: Optimized for wire diameters between 0.5mm to 2.5mm (please verify), providing exceptional flexibility for delicate industrial components.

  • Industrial Durability: With a rigid 8,000kg frame, the machine provides a vibration-free environment for continuous, high-volume production.

This 12 or 13-axis machine handles wire diameters of 3.0-8.0mm with feed speeds up to 80m/min, powered by a 51.9KW, 380V system. Its design replaces traditional cams with eight independently servo-controlled slides, reducing setup time by over 50% and offering ±0.01mm precision. With a robust construction (7500-12000kg) and user-friendly Chinese/English interface, it is suited for high-volume production in automotive, appliance, and aerospace industries. Backed by CE/ISO certification, a 1-year warranty, and lifetime technical support.

Technical Specifications

ItemSpecification
Wire Diameter2.0 – 6.0 mm
Control Axes12-axis (full servo independent drive)
Max. Forming Length200 mm (customizable)
Wire Feeding Speed0 – 120 m/min (stepless)
Feeding Accuracy±0.01 mm
Repeat Positioning Accuracy±0.01 mm
Max. Coil Weight500 kg
Max. Coil Outer Diameter≤ 1200 mm
Drive SystemHigh-precision servo motor + ball screw
Forming Stations8 sets of independent servo slides (360° adjustable)
Wire Rotation360° forward/reverse rotation (3D forming)
Control System15″ industrial touch PC + dedicated motion control card
ProgrammingGraphic programming + G-code editing, offline programming supported
Total Power~22 kW
Power Supply380V/50Hz (220V/60Hz customizable)
Overall DimensionsApprox. 3200 × 2000 × 2200 mm (L×W×H)
Net WeightApprox. 8.5 t
ApplicationsPrecision springs (tension/torsion/compression) & complex wire forms for automotive, electronics, hardware industries

Features

1. Camless spring machine design, high machine efficiency

2. Imported motors, high-precision bearing parts, heavy-duty guide rails, high precision, stable operation
3. The mandrel protection device, operating system protection device, wire feed frame breakage alarm, and safety door protection mechanism provide all-round protection for the operator and the machine.
4. Use non-touch optical sensor memory origin switch
5. The design of the camless spring machine adopts European and American style and manufacturing technology.
6. Professional-grade industrial computer operating system, multi-language display, easy-to-understand and easy-to-operate operation interface
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