Y3180 Heavy-Duty Gear Hobbing Machine

Model: Y3180

Quick Specifications

Working Area:	5500 × 3200 × 3800mm
Spindle Speed:	16-160
Accuracy:	0.01
Tool Capacity:	6

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Description

The Y3180 is a heavy-duty vertical gear hobbing machine, purpose-built for the precision machining of large-diameter spur gears, helical gears, and sprockets. It serves as the backbone of medium-to-large scale gear manufacturing facilities, automotive component plants, and heavy machinery repair shops.

Constructed from a massive, stress-relieved cast iron base and column, the Y3180 delivers exceptional rigidity to resist vibration and maintain tight tolerances during high-torque cutting. The machine features a robust mechanical transmission system with hydraulic clamping for the workpiece and hob arbor, ensuring stable and precise gear tooth profile generation. Equipped with a large-capacity rotary worktable and an automatic chip removal system, it efficiently handles large and heavy gear blanks, reducing production time and manual labor. Backed by CE/ISO 9001 certification and a 12-month global warranty, this machine is engineered to meet the rigorous demands of global gear production.

Technical Specifications

Parameter	Unit	Y3180 Standard Value
Max. Workpiece Diameter	mm	800
Max. Module (Carbon Steel)	mm	10
Max. Workpiece Width	mm	800
Max. Hobbing Spindle Speed	r/min	16-160
Worktable Speed	r/min	0.12-3.15
Main Drive Motor Power	kW	7.5
Lubrication System	–	Centralized Automatic Lubrication
Machining Accuracy	mm	±0.03
Net Weight	kg	12500 (Industry Standard for Y3180)
Standard Power Supply	–	3 Phase 380V, 50Hz
Customizable Voltage	–	3 Phase 220V/415V/440V, 50/60Hz
Overall Dimensions (L×W×H)	mm	5500 × 3200 × 3800

Features

Core Product Advantages

✅ Heavy-Duty Structural Integrity

Stress-relieved cast iron bed and column ensure maximum rigidity, enabling heavy-duty cutting without vibration, critical for maintaining precision on large gear parts.

✅ Large Workpiece Capacity

Supports workpieces up to 800mm in diameter and 800mm in width, making it ideal for manufacturing gears used in construction machinery, automotive transmissions, and wind power generation.

✅ Hydraulic Clamping System

Hydraulically operated worktable and spindle clamping ensure secure fixation of heavy blanks, preventing slippage and ensuring consistent tooth profile quality.

✅ Efficient Chip Management

Integrated chip collection and removal system keep the machining area clean, improving operator safety and reducing wear on moving components.

✅ Versatile Gear Processing

Capable of producing spur gears, helical gears, and chain sprockets, providing a versatile solution for diverse gear manufacturing needs.

✅ Global Export Ready

Fully customizable electrical system to meet international power standards, with a robust design suitable for long-distance shipping and installation.