Project Overview
WADJAY-PSC100 multifunctional CNC flat bar bending punching machine: decoiling, leveling, hydraulic punching, bending & cutting in one line. 8 stations, 16 m/min, 2-ton coil.CE/ISO Certified. Get quote.
Why Choose the Multifunctional CNC Flat Bar Bending Punching Machine?
A flat bar bending punching machine is the productivity breakthrough for manufacturers of structured steel plates, flat bars, and metal strips who currently rely on separate manual presses and bending stations. Traditional production means multiple operators, multiple machines, and multiple opportunities for misalignment, scrap, and injury.
The Wadjay Multifunctional CNC Automatic Flat Bar Strip Bending Punching Machine (Model WADJAY-PSC100) is purpose-built to replace that entire workflow with a single seamless line. It integrates automated decoiling, high-precision roller leveling, hydraulic hole piercing, and multi-angle bending into one continuous automated cycle — transforming raw steel or stainless steel coils directly into finished brackets, connectors, and mounting hardware .
Key Technical Specifications
| Component / Parameter | WADJAY-PSC100 Specification |
|---|---|
| Model | WADJAY-PSC100 |
| Category | Multifunctional CNC Flat Bar / Strip Bending & Punching Machine |
| Raw Material | Steel or stainless steel coils; structured steel plates, flat bars, metal strips |
| Decoiling System | Non-powered / manual expanding pay-off reel, up to 2 Tons coil capacity |
| Straightening Unit | 7-roller leveling, driven by 3.0 kW motor — eliminates coil curvature |
| Punching System | Multi-station hydraulic hole piercing modules |
| Forming Stations | 8 heavy-duty gear-driven stations for progressive multi-angle bending |
| Cut-off System | High-speed synchronized cut-off, burr-free, up to 16 m/min |
| Adjustment System | 4-Point Independent Adjustment — micro-level tension control |
| Drive System | Heavy-duty gearbox drive with premium motor, pump & engine core elements |
| Control System | Smart CNC control platform — fully automated continuous cycle |
| Complete Workflow | Decoiling → Leveling → Punching → Bending → Cutting (single continuous cycle) |
| Finished Products | Brackets, connectors, mounting hardware |
| Compliance | CE compliant core elements |
| Target Industries | Automotive, hardware, structural steel processing |
How the One-Line Automated Cycle Works
The Wadjay flat bar bending punching machine executes a fully synchronized 5-stage continuous production cycle — replacing what used to require multiple separate machines:
- Decoiling — the non-powered/manual expanding pay-off reel handles coils up to 2 Tons smoothly, feeding strip into the line without slippage
- 7-Roller Leveling — the 3.0 kW motor-driven straightening unit completely eliminates coil curvature, ensuring perfectly flat strip stock enters the punching and forming stations
- Multi-Station Hydraulic Punching — dynamic mechanical piercing modules execute precision mounting holes cleanly before bending, guaranteeing accurate hole placement relative to bent features
- Intelligent 4-Point Independent Forming — 8 heavy-duty gear-driven forming stations progressively shape the strip into intricate profile joints and bracket geometries with micro-level tension control
- High-Speed Cut-off Synchronization — the cut-off tracks material feed to execute burr-free cuts at speeds up to 16 m/min, then discharges finished brackets, connectors, or mounting hardware
The entire process is orchestrated by the smart CNC control platform — one operator manages the complete workflow, completely replacing manual press and bending operations .
Application Scenarios
The multifunctional CNC flat bar strip bending punching machine serves a wide spectrum of metal fabrication industries :
- 🚗 Automotive industry — precision brackets, connectors, and mounting hardware from flat bar and metal strip
- 🔧 Hardware manufacturing — structural fittings, support brackets, and connection hardware
- 🏗️ Structural steel processing — components for steel frame structures, fabricated steel assemblies
- 📐 Bracket & connector production — any part requiring flat bar to be punched, bent, and cut in one cycle
- 🏭 General metal stamping & fabrication — high-volume replacement for manual press + bending工作站
By combining decoiling, leveling, hydraulic punching, multi-angle bending, and cutting in a single continuous automated line, the PSC100 slashes factory labor costs while guaranteeing perfect dimensional alignment across every batch .
Why Wadjay’s WADJAY-PSC100 Stands Out
- True one-line automation — decoiling, leveling, punching, bending, and cutting in a single continuous CNC cycle; completely replaces manual press and bending operations
- 8 heavy-duty gear-driven forming stations — progressively shape intricate profile joints with stable, repeatable geometry
- Precision 7-roller leveling — 3.0 kW motor-driven straightening eliminates coil curvature for perfectly flat strip stock
- Multi-station hydraulic punching — clean, precise mounting holes pierced before bending for accurate feature relationships
- 4-Point Independent Adjustment — specialized roller layout provides micro-level tension control, eliminating metal twisting or surface scratching during high-speed feeding
- Burr-free high-speed cut-off — synchronized cutting at up to 16 m/min tracks material feed for clean ends
- Heavy-duty gearbox drive — premium motor, pump, and engine core elements guarantee stable 24/7 continuous shift runs
- CE compliant — core components meet international safety and quality standards
- Labor & scrap savings — one operator, one machine, one cycle maximizes workshop safety and reduces material scrap
- Dimensional perfection — CNC control guarantees perfect alignment for every bracket, connector, and mounting hardware piece
- Material versatility — processes steel and stainless steel coils, structured steel plates, flat bars, and metal strips
Frequently Asked Questions
Q1: What materials can the WADJAY-PSC100 process?
A: The machine processes steel and stainless steel coils, structured steel plates, flat bars, and metal strips — transforming them into finished brackets, connectors, and mounting hardware .
Q2: What is the production speed?
A: The high-speed synchronized cut-off operates at up to 16 meters per minute (m/min) while tracking material feed for burr-free cuts .
Q3: How many forming stations does the machine have?
A: The PSC100 features 8 heavy-duty gear-driven forming stations that progressively shape intricate profile joints through multi-angle bending .
Q4: How does the machine prevent twisting and surface scratching?
A: The 4-Point Independent Adjustment specialized roller layout provides micro-level tension control, eliminating metal twisting or surface scratching during high-speed feeding .
Q5: What is the decoiling capacity?
A: The non-powered/manual expanding pay-off reel handles coil capacities up to 2 Tons smoothly .
Q6: How powerful is the leveling unit?
A: The straightening unit uses a 7-roller configuration driven by a 3.0 kW motor to completely eliminate coil curvature and ensure perfectly flat strip stock .
Q7: Does the machine punch holes before or after bending?
A: The multi-station hydraulic punching modules pierce precision mounting holes cleanly prior to bending — guaranteeing accurate hole placement relative to bent features .
Q8: Can it run continuously?
A: Yes. The heavy-duty gearbox drive with premium motor, pump, and engine core elements (CE compliant) guarantees stable 24/7 continuous shift runs .
Q9: What products can be manufactured?
A: The line produces brackets, connectors, and mounting hardware — any flat bar or strip component requiring punching, multi-angle bending, and cutting in one cycle .
Q10: What industries is this machine best suited for?
A: The PSC100 is engineered for the automotive, hardware, and structural steel processing industries where high-speed, continuous, dimensionally perfect flat bar fabrication is required .
