Project Overview
WADJAY-PSC100 pipe saddle clamp making machine also produces cable cleats, heavy U-clamps and conduit straps. 30-100mm strip, 7-roller leveling, 8 gear stations, hydraulic punching, 16m/min, PLC, CE. Get quote.
A pipe saddle clamp making machine turns galvanized, mild or stainless steel strip into finished pipe-support hardware in one continuous line. Traditional saddle and strap production relies on separate decoiling, manual straightening, stand-alone punch presses, press-brake bending and guillotine cutting — multiple operators, frequent handling, and inconsistent hole spacing or bend radius.
The Wadjay WADJAY-PSC100 integrates dynamic decoiling, 7-roller active leveling, multi-station hydraulic punching, gear-driven multi-stage bending and synchronized cut-off into a single PLC-controlled cycle. It processes strip 30–100mm wide, levels up to 2.0mm and decoils up to 3.5mm material, runs up to 16m/min, and produces galvanized pipe saddles, heavy-duty U-clamps, cable cleats and steel conduit straps with repeatable hole patterns and burr-free ends. For plumbing, HVAC, electrical grid and industrial pipe-support suppliers, this replaces labor-intensive manual press setups and reduces offcut/scrap from repeated handling.
Key Technical Specifications
| Parameter | WADJAY-PSC100 Pipe Saddle / Cable Cleat Line |
|---|---|
| Model | WADJAY-PSC100 |
| Applicable material | Galvanized steel, mild steel, stainless steel strips |
| Strip width | 30–100mm |
| Thickness | Leveling ≤2.0mm；Decoiling ≤3.5mm |
| Max. line speed | Up to 16 m/min |
| Straightening | 7 rollers, 4-point independent adjustment |
| Straightening motor | 3.0 kW |
| Forming stations | 8 stations, heavy-duty gearbox drive |
| Punching | Multi-station hydraulic hole punching before/within forming |
| Bending | Intelligent multi-stage gear-driven forming, reinforcement ribs per tooling |
| Cut-off | High-speed synchronized shearing, burr-free |
| Coil ID / OD | ID φ480–520mm / OD φ1300mm |
| Max. decoiler load | ≤2,000kg (2T) |
| Machine weight | 2,500kg (2.5T) |
| Control | Digital PLC control platform（brand/resolution by configuration） |
| Voltage / cert | Customizable to destination；CE-compliant core elements |
| Starting price | From $6,000（configuration-dependent） |
How the PSC100 Saddle / Cleat Cycle Works
- Dynamic decoiling — non-powered or manual expanding pay-off reel handles up to 2T coil (ID φ480–520 / OD φ1300) without binding.
- 7-roller active leveling — 3.0kW motor drives 7 rollers in 4-point independent layout to remove coil memory/curvature for flat feed.
- PLC feed & program — digital PLC sets feed length, quantity and pitch; operator switches saddle/cleat/U-clamp/conduit programs from HMI.
- Multi-station hydraulic punching — bolt holes, slot holes or embossing pierced before bending for accurate hole-to-bend relationship.
- 8-station gearbox forming — gear-driven stands progressively shape saddle curvature, U-clamp legs, cable-cleat profile or conduit strap, including reinforcement ribs per die set.
- Synchronized cut-off — post-forming shear delivers burr-free ends at line speed up to 16m/min; finished hardware discharges for galvanizing/packing.
- Single-operator supervision — one PLC console manages decoil, level, punch, bend, cut; reduces manual press labor.
Application Scenarios
- Plumbing & water supply — galvanized pipe saddles for domestic/industrial water lines, wall/ceiling pipe fixing.
- HVAC & duct — saddle clamps for spiral/round duct, refrigeration pipe runs, chilled-water lines.
- Electrical & cable management — cable cleats, conduit saddles, EMT/steel conduit straps for panel rooms, plants, commercial buildings.
- Heavy-duty piping — U-clamps and reinforced saddles for compressor lines, pump rooms, mechanical risers.
- Infrastructure & grid — standard pipe-support hardware for utility contractors, MEP subcontractors, hardware exporters.
Why Wadjay PSC100 Stands Out
- One line, four hardware families — pipe saddle, cable cleat, heavy U-clamp, conduit strap from same strip line via tooling/program change.
- 7-roller 4-point leveling — micro tension control removes twist/scratch risk before punch and bend.
- 8 gearbox forming stations — stable multi-stage bending for saddle radius, U-legs and cleat profile at 16m/min.
- Multi-station hydraulic punching — bolt/slot holes pierced before forming for consistent pitch.
- Synchronous burr-free cut — less deburring, ready for galvanizing or direct assembly.
- 2T decoiler + 3.0kW leveling — suits coil-fed batch production, less manual uncoiling.
- PLC digital control — length/quantity/hole pattern stored per order; lower operator dependence.
- CE + export voltage options — configurable panel/motor for overseas sites.
- From $6,000 — entry automatic saddle/cleat line vs multi-machine manual cell.
Related Machines & Internal Links
- Multifunctional CNC Flat Bar Strip Bending Punching Machine PSC100 — broader flat-bar bracket/connector line sharing PSC platform concept.
- Automatic Steel Saddle Clamp Making Machine (high-speed variant) — if buyers need 60–80pcs/min U-clamp/saddle instead of 16m/min strip line.
- Automatic Band Clamp Forming Machine — for hose/V-band/hoop ring rather than saddle/cleat.
- Automatic Steel Coil Slitting Line SSL-1250HD — slit galvanized coil into 30–100mm strips before PSC100.
- CSL-1200 / SMS-1250HD slitter — lighter slitting options for clamp/cleat strip prep.
FAQs
Q1: What profiles can PSC100 make?
A: Galvanized pipe saddle clamps, heavy-duty U-clamps, cable cleats and steel conduit/EMT straps. Saddle radius, U-leg width, cleat shape and strap hole pattern are set by roll/bend tooling and PLC program.
Q2: What material and size?
A: Galvanized, mild and stainless strip; width 30–100mm; leveling thickness ≤2.0mm, decoiling thickness ≤3.5mm. For 0.8–2.0mm narrow cleat or 1.0–3.0mm heavy saddle, confirm die/gear ratio—do not assume one tool covers all.
Q3: How fast is it?
A: Line speed up to 16m/min under suitable profile, strip and punch pattern. Actual pieces/min depends on saddle diameter, hole count and bend stages; ask for a sample-cycle estimate from your drawing.
Q4: Does it punch before bending?
A: Yes. Multi-station hydraulic punching pierces bolt/slot holes before or during forming so hole-to-bend position stays consistent.
Q5: What leveling and forming hardware?
A: 7-roller straightening, 4-point independent adjustment, 3.0kW; 8 gearbox-driven forming stations for multi-stage bending and ribs.
Q6: What coil capacity and footprint?
A: Decoiler up to 2T, coil ID φ480–520mm, OD φ1300mm; machine net weight 2.5T. Floor space/air/hydraulic specs confirmed by final layout.
Q7: Control and certification?
A: Digital PLC platform; PLC brand, HMI language, encoder resolution by configuration. CE-compliant core elements; voltage customizable.
Q8: Price and lead time?
A: Starting from $6,000, configuration-dependent. Final quote depends on profile drawings, thickness, hole pattern, speed target, PLC/hydraulic options, voltage, CE/ISO docs and shipping terms.
Q9: How is it different from a press-brake saddle cell?
A: Press-brake/sheet setups suit changing plate shapes; PSC100 is coil-fed continuous decoil-level-punch-bend-cut for repeated saddle/cleat/U-strap volumes, lower manual handling. For very irregular plates, laser/punch+brake may be better.
Q10: How do I request a quote?
A: Send saddle/cleat/U-strap drawing (pipe OD, strap width/thickness, hole size/pitch, bend radius, material galvanized/SS, daily qty, voltage, certification). Wadjay returns tooling plan, PLC/hydraulic option and price.
Request a Quote（CTA）
Ready to replace manual punch-and-bend saddle production with one coil-fed line? The Wadjay WADJAY-PSC100 pipe saddle clamp making machine produces galvanized saddles, cable cleats, heavy U-clamps and conduit straps from 30–100mm strip at up to 16m/min—7-roller 4-point leveling, 8 gearbox stations, multi-station hydraulic punching, synchronous burr-free cut, PLC control and CE. From $6,000 by configuration.
Contact: lewin@wadjay.cn ｜ +86 18638777046 ｜ WeChat wadjay_machinery ｜ Zhengzhou, Henan, China. Send drawings for customized quote; price, lead time, warranty, hydraulic pressure, servo/PLC brand and voltage confirmed per order.
