Project Overview
Wadjay YK5132CNC fully enclosed CNC gear shaping machine cuts internal/external spur gears, splines & profiles up to 320mm dia, module 6. 4-axis CNC, 20-150 strokes/min, GB/T 6-7.CE/ISO certification
CNC Gear Shaping Machine YK5132CNC — Fully Enclosed 4-Axis Precision Gear Shaper for Internal & External Gears
Why Choose the YK5132CNC CNC Gear Shaping Machine?
A CNC gear shaping machine is the precision solution for gear manufacturers who need to cut internal gears, external spur gears, splines, and special profiles — workpieces that hobbing machines simply cannot reach . The Wadjay YK5132CNC fully enclosed CNC gear shaping machine is purpose-built for exactly that: a high-precision, compact CNC gear shaper designed for both internal and external tooth formation in automotive, aerospace, and general machinery industries .
Every machine integrates three engineering advantages:
- Fully enclosed safety design — complete enclosure with safety door interlocks prevents operator contact with moving parts, contains coolant mist, and reduces noise for a cleaner, safer workshop
- 4-axis CNC linkage precision — advanced CNC control ensures high-precision indexing and consistent tooth spacing, eliminating manual errors for both prototype and mass production
- Versatile gear machining — excels at both external and internal spur gears, splines, and special profiles, offering a flexible solution for diverse gear manufacturing needs
Key Technical Specifications
| Parameter | YK5132CNC Specification |
|---|---|
| Model | YK5132CNC (Fully Enclosed CNC Gear Shaping Machine) |
| Max. External Gear Diameter | 320 mm |
| Max. Internal Gear Diameter | 320 mm |
| Max. Machining Module | 6 mm |
| Max. Workpiece Height | 250 mm |
| Max. Ram Stroke Length | 100 mm |
| Ram Stroke Speed | 20–150 strokes/min (stepless) |
| Main Motor Power | 5.5 kW |
| Control System | CNC 4-Axis Linkage (Optional Siemens / Fanuc / GDS) |
| Machining Accuracy Grade | GB/T 6–7 |
| Machine Structure | High-rigidity cast iron bed + precision linear guides |
| Net Machine Weight | 4,500 kg |
| Power Supply | 3-Phase 380V / 400V, 50Hz (Customizable) |
| Overall Dimensions (L×W×H) | 2200 × 1600 × 2200 mm |
| Working Area | 2200 × 1600 × 2200 mm |
| Gear Types | External spur gears, internal spur gears, splines, special profiles |
| Certification | CE Certified |
How the YK5132CNC Gear Shaping Machine Works
The Wadjay CNC gear shaping machine executes a fully automated precision gear cutting cycle:
- Workpiece Mounting — the gear blank is mounted on the worktable (max. Ø320mm, height 250mm) with hydraulic clamping; the fully enclosed workspace protects the operator
- Cutter Positioning — the shaping cutter (mounted on the ram with 100mm max. stroke) is positioned via 4-axis CNC linkage; the CNC system calculates exact cutter path, indexing angle, and feed rate
- Stepless Stroke Control — the ram drives the cutter at 20–150 strokes per minute (stepless), coordinating reciprocating motion with workpiece rotation for precise tooth generation
- 4-Axis CNC Linkage Cutting — the CNC control (Siemens/Fanuc/GDS optional) ensures high-precision indexing and consistent tooth spacing, eliminating manual errors
- Internal/External/Spline Profiles — the machine excels at both external and internal spur gears, splines, and special profiles, offering a flexible solution for diverse gear manufacturing needs
- Automatic Cycle & Safety — the fully enclosed design with safety door interlocks prevents operator contact with moving parts, contains coolant mist, and reduces noise; the CNC system manages the entire cycle for one-operator efficiency
The entire process is orchestrated by the 4-axis CNC linkage control system, allowing operators to switch between gear programs with an intuitive, user-friendly interface — reducing training time and setup errors .
Application Scenarios
The YK5132CNC CNC gear shaping machine serves a wide spectrum of precision gear manufacturing industries :
- 🚗 Automotive & motorcycle industry — internal gears, external spur gears, splines, and transmission components for drivetrain systems
- ✈️ Aerospace industry — high-precision internal and external gears for aircraft auxiliary systems, landing gear components, and mechanical transmissions
- 🏭 General machinery & machine tools — gear components for industrial equipment, machine tool gearboxes, and precision reducers
- ⚙️ Construction & mining machinery — internal ring gears, splines, and heavy-duty gear components for excavators, loaders, and mining equipment
- 🏗️ Metallurgical machinery & speed reducers — large and medium-sized reducer gears, ring gears, and internal tooth components
- 🔧 Custom & special profile gears — non-standard gear parts, small batches, and drawing-based gear shaping for specialized transmission applications
The machine’s ability to cut both internal and external spur gears, splines, and special profiles makes it exceptionally versatile — one machine serves diverse gear manufacturing requirements that hobbing machines cannot efficiently handle .
Frequently Asked Questions
Q1: What gear types can the YK5132CNC CNC gear shaping machine cut?
A: The machine excels at both external and internal spur gears, splines, and special profiles . It is the preferred method for internal gears, splines, or gears very close to shoulders where hobbing tool access is impossible .
Q2: What are the maximum workpiece dimensions?
A: Max. external gear diameter 320mm, max. internal gear diameter 320mm, max. machining module 6mm, max. workpiece height 250mm, max. ram stroke length 100mm .
Q3: How fast is the cutting stroke?
A: The ram stroke speed is 20–150 strokes per minute (stepless) — infinitely variable to optimize cutting performance for different materials and gear geometries .
Q4: What is the machining accuracy?
A: The YK5132CNC delivers GB/T 6–7 accuracy grade, supported by the high-rigidity cast iron bed and precision linear guides that eliminate deflection during heavy cuts .
Q5: What CNC control systems are available?
A: The machine features 4-axis CNC linkage control with optional Siemens, Fanuc, or GDS CNC systems — ensuring compatibility with your existing workshop infrastructure and operator familiarity .
Q6: What is the main motor power?
A: The YK5132CNC is equipped with a 5.5kW main motor, delivering high-torque cutting power for both roughing and finishing operations .
Q7: Is the machine truly fully enclosed?
A: Yes. The complete enclosure with safety door interlocks prevents operator contact with moving parts, contains coolant mist, and reduces noise for a cleaner, safer workshop — ideal for modern, clean production environments .
Q8: What industries is this machine best suited for?
A: The YK5132CNC serves automotive, aerospace, and general machinery industries — anywhere internal gears, splines, and special profiles are manufactured . It’s also used in construction machinery, mining machinery, metallurgical machinery, and machine tool speed reducers .
Q9: Can the voltage be customized for my country?
A: Yes. Standard power supply is 3-Phase 380V/400V, 50Hz, customizable to match local power grids worldwide .
