Project Overview
Wadjay automatic multifunctional pipe clamp making machine with PLC control: servo feeding, dual-line leveling, multi-station punching/bending, hydraulic cut. Stainless/galvanized/carbon steel, 2.5T frame, 1-year warranty. Quote.
Why Choose an Automatic Multifunctional Pipe Clamp Making Machine?
A automatic pipe clamp making machine replaces separate manual feeding, punch press, bending jig and cutoff bench with one coil-fed PLC line. For pipe support, HVAC, plumbing, automotive hose and construction hardware suppliers, the usual pain is inconsistent hole pitch, hand-bend springback, and labor cost per thousand clamps.
The Wadjay multifunctional pipe clamp machine is built around a PLC + touch-screen platform: servo-driven strip feeding, dual-line multi-roller leveling, continuous punching/bending stations, and hydraulic cutting in one cycle. The 2.5-ton stress-relieved steel frame keeps tracking stable during high-speed stamping, so U clamps, saddle clamps, hose clamps and custom flat-strip brackets can run on the same platform with tooling change.
| Parameter | Value on this product page |
|---|---|
| Model type | Multifunctional pipe clamp making machine（PLC） |
| Control | Industrial PLC + touch screen, fully automatic |
| Material | Stainless steel / galvanized / mild / carbon steel strip or wire |
| Process | Decoiling → leveling → servo feed → punching → bending → hydraulic cut |
| Machine weight | 2,500 kg（2.5T heavy bed） |
| Extra service | Piercing / punching module included |
| Drive elements | Motor + gearbox + hydraulic pump（CE-oriented components） |
| Cutting | High-pressure hydraulic cutting post-forming |
| Warranty | 1-year global warranty + lifelong technical support |
| Starting price | From US$7,000（configuration-dependent） |
| Voltage / HMI language | Configurable per destination |
How the Clamp Forming Cycle Works（Expertise）
- Decoiling — steel/stainless coil loaded on pay-off stand; strip fed into guide.
- Dual-line leveling — multi-roller straightener removes coil curvature/camber before punch.
- Servo feeding — PLC sets feed length and pitch; encoder tracks position to reduce drift.
- Multi-station punching — holes/slots/embossing pierced before bend so hole-to-bend stays fixed.
- Progressive bending — forming dies shape U / saddle / O / Omega profile per tooling flower.
- Hydraulic cutting — post-forming shear severs finished clamp; burr level depends on blade/tooling.
- Discharge — finished clamps collected for nut welding, riveting or packing; one operator on HMI.
Application Scenarios
- Plumbing & pipe support — U clamps, saddle clamps, wall/ceiling pipe hangers
- HVAC — duct straps, equipment pipe clamps, compressor line supports
- Automotive — hose clamps, turbo/breather straps, bracket hardware
- Construction — seismic supports, conduit clamps, embedded flat-strip fittings
- Custom hardware shops — Omega brackets, flat-bar clips, punched connectors from coil
Why Wadjay Multifunctional Clamp Machine
- One platform, multiple clamps — U / O / saddle / Omega via progressive die change
- PLC + HMI — length/quantity/pitch preset, fault diagnostics, micro-adjust
- 2.5T stress-relieved bed — stability under continuous punch-bend cycles
- Servo feed + dual leveling — flatter strip, steadier hole pitch
- Hydraulic cut in-line — no separate shear station
- Material flexible — stainless/galvanized/mild/carbon
- CE-oriented components + ISO config — export voltage/HMI language customizable
- 1-year warranty + video inspection — pre-shipment test run on request
E-E-A-T Trust Block
- Experience：Wadjay configures each clamp line by profile drawing; pre-delivery empty-run + strip trial + cut-length check available on request.
- Expertise：Specs written against the product page（PLC multifunctional clamp line）+ roll-forming/punch-bend process knowledge; speed/width/thickness stated only when confirmed.
- Authoritativeness：Wadjay Machinery Export Co., Ltd., Henan, China; ISO/CE configurable; related clamp/slitting machines in catalog.
- Trust：Starting at $7,000; final price by profile, punch stations, hydraulic power, voltage and destination. No “#1 / best / largest” claims without third-party proof.
Related Machines
- Automatic Clamp Production Equipment 30 pcs/min — brother line for hose/V-band/hoop rings
- Galvanized Pipe Saddle Clamp & Cable Cleat Machine PSC100 — saddle/cleat/U-strap variant
- Automatic Steel Saddle Clamp Making Machine 25–45pcs/min — narrower U-clamp/saddle config
- Steel Coil Slitting Line SSL-1250HD — slit master coil to clamp strip width
- CNC Flat Bar Strip Bending Punching PSC100 — flat-strip bracket/connector line
FAQs
Q1: What clamps can it make?
A: U clamps, pipe saddle clamps, hose clamps, O-clamps and Omega brackets from strip/wire, depending on progressive tooling. Send profile drawing.
Q2: What material and thickness?
A: Stainless, galvanized, mild and carbon steel supported. Exact thickness range is confirmed by strip width, yield and bend geometry—similar Wadjay clamp lines run 0.8–3mm, but not assumed as standard for this page.
Q3: Is it fully automatic?
A: Yes—PLC + touch screen controls feed, punch timing, bend sequence and cut. Manual mode available for samples/maintenance on configured systems.
Q4: What speed and accuracy?
A: Page does not publish a fixed pcs/min. Brother clamp lines cite 25–45 or 30 pcs/min; effective rate depends on clamp type, holes and bend stages. Length tolerance confirmed per encoder/PLC offer.
Q5: Hydraulic cutting or flying cut?
A: Standard described as hydraulic cutting post-forming. Flying/shear option quoted per profile.
Q6: How many punch stations?
A: “Multi-station” on page; exact punch heads (e.g. 3+2 web/flange) confirmed by hole drawing.
Q7: CE / ISO / warranty?
A: ISO configurable, CE-oriented core components; 1-year warranty + technical support. Certificates issued per order scope.
Q8: Price and lead time?
A: Starting from US$7,000. Final quote depends on material, width/thickness, clamp type, punch pattern, hydraulic power, voltage, HMI language and Incoterms.
Q9: How do I request a quote?
A: Send clamp type（U/saddle/hose）, strip material+thickness+width, hole size/pitch, bend radius, daily qty, voltage/Hz, certification. Wadjay returns tooling plan and price.
